In this context, insulation refers to covering agents suitable for ladle and tundish that form a passive layer by slag forming with high melting points. INTOCAST is able to provide a great number of customer-oriented solutions. From our own granulation line, INTOCAST supplies spray-dried basic products while acid insulation materials are also on offer.
Besides economic considerations, the selection of an acid or a basic product is often dependent on:
- Steelmaking quality instructions and specifications,
- Compatibility of insulation product with refractory linings
- Required degree of liquid steel protection against surrounding conditions.
INTOCAST offers the BASOTHERM range of products as basic covering agent in granule or powder form. The
lower-cost powder is a fully synthetic product on CaO/MgO base, suitable for both ladle and tundish. In tundish applications, the more sophisticated granules with 90% MgO are most commonly used. They are particularly low in Silicate content and demonstrate superior insulation properties as well as excellent flowing and spreading characteristics.
Rice husk ash can be used for both ladle and tundish applications. This insulation agent consists entirely of natural raw materials. INTOCAST sources products from a number of different productions around the globe. Labelled as TAM, this biogenous silica is supplied primarily as a powder. Dust-free product versions are also offered as granules or pellets. The low Carbon content in INTOCAST rice husk ash is suitable for sensitive steel grades that permit no Carbon pick-up.
For the more complex steelmaking challenges, INTOCAST has developed solutions when active metallurgical work is to be performed under a passive layer of insulating tundish cover. In a multi-layer concept, rice husk ash is added on top of synthetic INTOCAST slag conditioners. This way, a last-minute opportunity is created to scavenge steel impurities with reactions promoted at the interface of active slag and liquid steel.
Basic, insulating tundish and ladle cover
Granulated basic tundish and ladle cover
Acid, insulating tundish and ladle cover
ISOPERL, TAM SGL
Granulated, acid tundish and ladle cover
Pelletised rice ash (dust free)